Standard Automatic Soldering Machine (R351)

Short Description:

•  Compact and stable structure

•  12-inch LCD touch screen

•  2.4G wireless remote control ( 3 in 1)

•  PC control + Self-developed windows OS

•  400W/600W solder heater with fast temperature recovery

•  CE & RoHs compliant

 


Product Detail

Configuration

Applications


Specifications

Model R351
Axes 5-axis(X/Y/Z/R/wire feeder)
Equipment travel(X/Y/Z/R) 350*350*100mm*330°
Max running speed (X/Y/Z/R) X/Y/Z:0-600mm/s R:180°/s
Repeat positioning accuracy ±0.02mm
Load 10KGS
Program recording capability Unlimited
Display mode 12 ” LCD touch screen
System platform Windows 7 OS professional
Programming method Touch Screen + Wireless Remote
Motion system Stepper motor
Temperature Range 100℃~480℃
Soldering wire feeding system Independent drive and Stepper motor
Soldering wire specification 0.8-1.2mm ( can be customized)
Min soldering wire feeding length 0.1mm
Power supply Single phase 220/110V AC 50/60 HZ
Air pressure 0.4-0.8MPa
Work environment 0 – 40 ℃, Ralative humidity:20%-90%
Machine Size(mm) L600*W594*H848mm
Weight 75Kgs

Features

1.Advanced design, beautiful shape with special surface painting. Same overall size but leads to a better effective stroke.

2.User-friendly programming and operation with self-developed software based on windows 7 operation system. One time modification command can insert or delete with others same style points for efficient and effective operation.

3.Digitized program, entering directly to modify the parameters. 12” full touch screen shows the running track and make the process visible.

4.Starting solder wire feeding anytime, meeting different soldering processes and running with high efficiency.

5.Access control model to prevent disoperation.

6.Parameter of soldering point type can transfer flexibly. The running speed of each solder point can be set separately among the whole solder points alignment .

7.Machine with function to adjust the same height at Z-axis direction, and the different angle can be adjusted after mould repositioned

8.Double-rail structure for the X, Y and Z axes, which increases the stability during the operation of the machine. At the same time, the main core moving parts, such as control systems, motors, inverters, etc., use imported brands with excellent performance.

9.Break-tin automatic solder wire feeder can reduce tin burst that cuases flux remaining on PCB when soldering under high temperature to improve the soldering quality.

10.The fourth generation of welding heads with precision cylinders and in-position cushioning and angle adjustment structure to make the soldering effect perfect.

 

Smart Operation System

Main User Interface
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NO.1 RuiChi soldering robot operation system is based on windows 7 OS and uses PC for controling, which is fast and stable.

NO.2 The most advantage is the user interface is very simple and can improve the efficiency of production effectively; Running speed of every point can be set individually.

NO.3 The machine will automatically calculate the set runtime to judge if it needs necessary adjustment to ensure a smooth running and prolong the life of the machine!

Authority Management
RuiChi smart soldering operation system allows different authority management,which is suitable for different limited manage.

Spot Soldering Setting
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Ternary automatic soldering feeding form and with tin pre-heating
Drag Soldering Setting
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People may say drag soldering or line soldering, its suitable for some standard equal or duplicated soldering spot.

Matrix Soldering Setting
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R351 automatic soldering robot enable for matrix soldering for mass and equal matrix soldering spot

Parameter Duplicate
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Smart soldering OS allows data duplicate to different PC or different work stations.

Parameter File
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Each parameter file for different products


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  • Main Components

    Interaction Touch Screen

    automatic-soldering-machine-operation-touch-screen

    12-inch HD touch screen main operation interface, simply tapping to operate this soldering robot and Monitoring all the moving tracks to make soldering machine working smoothly.

    Temperature System

    temperature-monitor

    High frequency induction heating system with touch screen control panel, simply tap for temperature setting. Innovative solder temperature algorithm enable temperature recover rapidly to make sure soldering robot create perfect soldering.

    Soldering Head

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    1.Soldering head is the key part of soldering robot.Its heating element uses silver coil for material.

    2.And induction type soldering tip makes the heating speed very fast.The temperature returning between a finishing solder spot to the next one .

    3.With the 330 degrees rotation axis,R351 robot suitable for most different angle of welding products.

    Solder Feeder

    soldering-wire-feeding

    1.High precision soldering wire feeding part synchronize work by smart soldering OS driving, which can reach 0.1mm feeding accuracy.

    2.Wire piercing wheel pre-process the soldering tin to let soldering tip get tin faster, which is very important for improving the soldering quality.

    Soldering Tips

    soldering-tips

    Free to design unique soldering tip for each clients. Compared to other soldering tips, scientific designed tips will help to save 1/5 to 1/4 solder tin,which is best used for different special research or develop purpose.

    Soldering Tip Cleaning

    automatic-cleaning

    1.The soldering head will automatically go back to be cleaned by air after finishing a soldering spot that parameter set in the program.

    2.The cleaned soldering head will help to keep good soldering quality.

    Standard Base Plate

    Fixture

    1.Standard fixture will be shipped together with soldering robot.

    2.Customized fixture can be designed according to customer’s requirement.

    Customize Fixture

    OEM-fixture-for-soldering-robot

    1.Standard fixture will be received together with the machine.

    2.Customized fixture can be designed according to customer’s requirement.

    Motion Systems

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    All of the control elements, including industrial PC,driver of stepper motor for X Y Z R axis,motion controller,protection parts,air cylinder controller, power controller etc. installed firmly on this base metal plate.

    Its the body of the automatic soldering robot.

    Extend Ports

    soldering-robot-extention-ports

    1.USB Ports and LAN — advance design for generation update and access to different production line,this is a robot that more suitable for industrial usage.

    2.Please make sure the ESD port is connected when robot is working.

    Wireless Remote Control

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    The wireless remote control accesses most control operation from industrial PCs, which assists you more easier to program on welding robots.

    CCD Positioning

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    CCD location system can effectively improve the location precision and repeat positioning accuracy.

    Operation Buttons

    START  STOP  RESET Emergency Stop

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    Different Applications Of Automatic Soldering Robot

     

    Automatic Soldering For Earphone

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    For those simple products but with small size, soldering robot added standard fixture to make sure the satisfied soldering effect.

    Led Light Soldering

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    LED illumination industrial is an early modernization equipped with this automatic soldering robot.

    Electricity Meter Soldering

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    The automatic welding robot R351 runs stably with different Pcb mounting intensive components, welding in small gaps quickly without damage.

    Industrial Electric Wire Soldering

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    For lead-free soldering of large-scale industrial wire soldering, a more powerful solder joint can be constructed.

    USB Flash Disk Soldering

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    This model of R351 welding robot can be used for different electronic soldering, creating round and perfect solder joints for high quality USB flash memory. We offer OEM tips for different products.

    Military Products PCB Soldering

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    The most precision demand of military and aviation products requests the best soldering process, R351 soldering robot services many of this kind of companies.

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